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The USS Vision Exact Scan™ is a cutting-edge, patented machine vision inspection system designed to deliver high-performance scanning capabilities for multiple features at super-high resolutions (12,000 x 9,000 pixels). The system comprises a unique vision sensor, as well as specially-designed lighting systems that have been rigorously tested for suitability across a range of manufacturing applications. The system boasts a small footprint, making it an ideal solution for manufacturers who require a high level of inspection accuracy in compact spaces.

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The Exact Scan™ machine vision software is powered by robust software tools, featuring a simple, user-friendly front-end display that is easily navigable for plant engineers. The software runs on the Windows operating system, and is designed for ease of use and quick learning.

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Unlike traditional inspection systems that rely on multiple sensors to inspect different features, the USS Vision Exact Scan™ replaces them with a single sensor per side, significantly reducing overall cost and maintenance requirements. The sensors are engineered to deliver exceptionally precise measurements, and inspect multiple features at once.

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The system generates an abundance of data, with pass/fail data and part identity stored in the PC. The system captures and stores images automatically, along with the part identity, providing plant engineers with real-time access to data on the cloud via the USS Vision Image-Drive™. The system requires only a single 110 power source, and communicates seamlessly with manufacturing plants' communication networks via Ethernet or serial connections. With a single sensor, the USS Vision Exact Scan™ delivers unparalleled inspection capabilities for multiple features at super-high resolutions, making it the ideal solution for manufacturers seeking to optimize their inspection processes.

EXACT SCAN BENEFITS

Super high-definition resolution (12,000 x 9,000 pixels

Replaces multi camera applications

Inspects multiple features with a single sensor

Sends individual pass/fail data

Logs images with
inspection data

Low cost and low maintenance solution​

Small footprint (about 1 meter wide)

Featured on the National Geographic Channel

ASSEMBLY APPLICATION EXAMPLES

Badges

Emblems

Decals

Door Handles

Bumpers

Gaps

Running Boards

Wheels

Lights

Body Side Cladding

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