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The USS Exact Scan™ is a high-performance, patented machine
vision inspection system that scans multiple features, at super-high resolution (4,000
x 9,000 pixels). The system consists of a unique vision sensor along
with special lighting specifically designed and proven for automotive
applications. USS Exact Scan™ software uses powerful software tools, along with a
simple easy-to-read front-end display. The system easily integrates into
assembly lines, and has a small (roughly three-foot wide) footprint. The
software is all Windows based, and easy for plant engineers to learn. Rather
than using many sensors to inspect multiple features, Exact Scan™ replaces them
by using only one sensor per side, dramatically reducing overall cost and
lowering maintenance. |
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The system is data-rich. Pass/fall data, along with the part identity, are stored in the PC.
Images are automatically captured and stored in the system PC, along with the part identity
for easy retrieval. The system plugs into a single 110 power source, and communicates to
manufacturing plants' communication networks via Ethernet or serially.
Image from a USS Exact Scan™ system. With one sensor, you can inspect many features at super-high
resolution:
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The main advantages of Exact Scan™ versus tradition vision sensors
are:
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Replaces multiple-camera applications: When your application requires
more than one feature to inspect, Exact Scan™ is a cost-save versus traditional
cameras. Because the resolution is so great, and because Exact Scan™
"scans" a large area, one sensor can often replace multiple sensors.
This saves on hardware costs and lowers maintenance.
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Super-high resolution: The USS Exact Scan™ system scans features at super-high resolution (4,000 X 9,000 pixels).
This gives our customers the
ability to inspect with a high degree of precision, and also inspect
more features.
- Data: The system saves more data than traditional area scan
sensors. Because the system is PC-based, the system is high-performing,
and stores a ton of data.
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Exact Scan™ solves many types of applications. Some
typical inspections include:
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Assembly
- Badges
- Emblems
- Decals
- Door Handles
- Gaps
- Running Boards
- Wheels
- Lights
- Bumpers
- Body Side Cladding
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Powertrain
- Timing Marks
- RTV Bead Inspection
- Cylinder Head
- Tensioners
- Connection Rods
- Oil Cap
- Spark Plugs
- Motor Mounts
- Valves
- Gear Teeth
- Piston Heads
- Precision Measurement
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The patented Exact Scan™ featured by industry experts!
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