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USS offers the integration of LMI 3D error proofing vision sensor technology.
These sensors are for numerous
automated vision, control and measurement applications, for industries ranging
from the automotive industry, to the food, glass, metals, rubber & tire,
transportation, and wood industries.
- .2mm Accuracy
- Verification of Assembly Fit
- Virtual Fixturing
- Integrated Laser & Light Sources
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- WindowsXP® Application
- OEM QA Compliance
- SPC Reporting
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Smart+gage software is designed with integration requirements in mind.
Written for Windows XP®, this proprietary application provides a
straight-ahead method for initial setup. After user-defined limits are set,
true dimensional tolerances are used to pass/fail product. This detailed
dimensional information (x.y.z - and the measured relation of one feature
or data point to another) can then populate a full SPC report.
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Data Rich Smart+gage software uses the powerful core of the LMI
SmartLine software package. All typical SPC reports are available for
full trending, monitoring and performance verification. All standard
measurement algorithms are included. Set Hard and Soft Limits with
alarm and alert features. Full data retention and export is offered.
The accuracies of dimensional laser gaging is now available for true
quality error proofing applications.
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USS integrates LMI Technologies, specializing in 3D sensors that produce fast throughput
and high resolution inspection data to meet production and quality
requirements for the automotive industry. Packaged in a rugged industrial
housing, LMI sensors are ideal for mounting in the assembly weld tools, in
close proximity to weld guns. When sensors are mounted in the assembly line,
they can operate in a continuous data-gathering mode to obtain data of
actual part movements during the process. Since data acquisition is done
automatically, results may be displayed in real time.
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3D sensor technology provides solutions for the electronics and related industries,
solving measurement and inspection applications that may be a challenge for other
types of measurement methods.
Using 3D Laser Lines and Points provides specific range measurements
to the surface to determine coplanarity, presence and position.
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Improve your production speeds, control flow processes, and measure the results
of the forming processes for thickness, width and / or diameter. Image a
small defect in an aluminum billet that is several meters thick being
rolled into aluminium foil for cans where the small defect is magnified
into a huge hole or other irregularity. USS has been
integrating LMI measuring systems into the metals business for many years.
LMI products measure the casting levels of red hot casting for level control and
molten aluminum for billet casting controls. These sensors are being
used by world class suppliers of casting equipment.
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USS-integrated LMI 3D sensors can be found throughout rubber and tire factories, used for
both in-process and final inspection applications. A unique environment
requires unique solutions. With inconsistent surface properties ranging
from lubricants to slopes and varying patterning, our sensors are equipped
with extremely fast closed loop laser/LED intensity and camera exposure
controls. This ensures maximum visibility throughout the entire production process.
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Including inspection of pavement for highways and runways and profiling of the
surface to determine ride quality and texture.
Pavement is inspected during build to ensure
quality, and to
monitor wear to determine short-term maintenance and repair priorities, to
calculate the efficiency of maintenance policies. Transportation applications place extreme
demands sensors. Robust sensor operation is key, operating in
the outdoor environment, where sensors are exposed to sunlight,
large temperature variations, shock, and vibration. Surfaces inspected vary
from black asphalt to bright new concrete.
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LMI's chroma+scan sensors integrate high-speed and-high density 3D scanning
for log and board optimization. They're designed to
produce highly accurate and reliable data. Mill operations need the value associated with integrated
sensor technology, and these sensors collect large amounts
of profile data to generate a thorough model of the log,
resulting in better cutting decisions. If you're seeking color vision
information, LMI also has industry-proven
sensors with integrated high density 3D profiles, color vision,
and light-curtain functionality.
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Point triangulation provides an elegant solution
for applications requiring measurement at a single
point on a surface, or along a single line on a part
moving on a conveyor. More complex applications requiring
profile measurements on 3D surfaces need measurement data
from multiple points across the surface to monitor a complete
surface profile.
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Laser line triangulation provides surface profile data on the surface
in a single image. 3D profiling along a laser line uses the same proven
triangulation principle as described for single point triangulation.
The major difference is that the laser beam is optically expanded in one
dimension to create a line of laser light on the surface to be measured.
The detector used is a 2D digital array imager (camera). The output
of the imager is analyzed electronically, with many points along the
line calculated in the triangulation equations.
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Where high density, high speed surface contour information is required, or
the object to be measured has no or limited movement, 3D profile scanning
can be accomplished by projecting multiple laser lines onto the surface.
Much the same as single laser point triangulation can be expanded into
multiple laser points, multiple laser lines can be projected to be
measured by a single detector. This results in a more efficient system
that is more cost effective that a group of "single laser, single camera" systems.
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