The USS Vision Exact Scan™ is a high-performance, patented machine vision inspection system that scans multiple features at super-high resolution (4,000 x 9,000 pixels).

The system consists of a unique vision sensor along with special lighting designed, proven for all manufacturing applications, and has a small footprint.

The Exact Scan™ machine vision software uses powerful software tools, along with a simple easy-to-read front-end display. The software is Windows-based and easy for plant engineers to learn.

Rather than using many sensors to inspect multiple features, the USS Exact Scan™ replaces them by using only one sensor per side, dramatically reducing overall cost and lowering maintenance.

Inspect with a high degree of precision, and also inspect more features.

The system is data-rich.  Pass/fall data, along with the part identity, are stored in the PC. Images are automatically captured and stored in the system PC, along with the part identity for easy retrieval.

The system plugs into a single 110 power source, and communicates to manufacturing plants’ communication networkS via Ethernet or serially. Image from a USS Exact Scan™ system. With one sensor, you can inspect many features at super-high resolution.

Automotive Assembly

Automotive Powertrain

The main advantages of Exact Scan™ versus tradition vision sensors are:

Exact Scan Summation